Tumblast Shot Blasting Machine

The Tumblast shot blasting machine is a specialized equipment used for cleaning components efficiently. The Tumblast machine is opened, and components are loaded onto the endless rubber conveyor belt. This can be done manually or using a loader arrangement. Once loaded, the door is securely closed, and the blasting process begins. High-velocity abrasive media is propelled onto the tumbling components, effectively cleaning them. The rubber conveyor belt, blast room with screw conveyor or metallic conveyor gently tumbles the components, ensuring they are exposed to the blasting media from all angles. This thorough exposure guarantees a comprehensive clean.

After the blasting cycle is complete, the blast wheel is turned off, and the doors are opened. The components are then unloaded onto a trolley by reversing the direction of the conveyor belt. Standard Tumblast shot blasting machines are highly flexible and provide an economical solution for batch cleaning tumble-proof components. They offer an efficient and cost-effective way to maintain clean components.

By understanding the operation and benefits of the Tumblast shot blasting machine, you can see why it is a popular choice for cleaning industrial components.

Tumble Shot Blasting Machine Uses

Tumble shot blasting machines are integral to various industrial processes due to their effectiveness in cleaning, deburring, and preparing surfaces. These machines utilize a continuous loop of abrasive media, which, propelled at high speeds, scours the surfaces of metal parts to remove rust, scale, sand, and other contaminants. Here, we explore the primary uses of tumble shot blasting machines in different industrial applications.

• Cleaning: One of the most common uses of tumble shot blasting machines is in cleaning metal parts. The abrasive action effectively removes rust, scale, and old paint, preparing the surface for subsequent treatments like painting or coating using paint spray booth. This cleaning process is vital in maintaining the integrity and performance of metal parts, especially in industries where cleanliness is critical, such as the aerospace and automotive sectors.
• Surface Preparation: In industries such as automotive, construction, and shipbuilding, surface preparation is crucial for ensuring the adhesion of coatings, paints, and other finishes. Tumble shot blasting machines roughen the surface, creating an optimal profile for coating adhesion. This process helps in extending the lifespan of the protective coatings applied to metal surfaces.
• Deburring: Deburring involves removing sharp edges and burrs from metal parts after machining processes. Tumble shot blasting machines are highly effective in this regard, as they can simultaneously process multiple parts, smoothing out edges and ensuring uniformity. This is particularly important in the manufacturing of precision components where even minor imperfections can affect performance.
• Deflashing: In the die-casting and molding industries, deflashing is a necessary step to remove excess material from molded parts. Tumble shot blasting machines efficiently remove these unwanted flashings, ensuring that the final products meet quality standards. This process is essential in producing parts with clean and precise edges, which is critical in both aesthetic and functional components.
• Peening: Shot peening, a process similar to shot blasting, involves the bombardment of surfaces with shot media to induce compressive stresses, thereby improving fatigue resistance and stress corrosion cracking resistance. Tumble shot blasting machines can be used for peening processes, enhancing the durability and lifespan of critical components such as gears, springs, and turbine blades.
• Descaling: Descaling is the process of removing oxide layers that form on metal surfaces during heat treatment or hot working. Tumble shot blasting machines are effective in descaling operations, providing a clean surface necessary for further processing or finishing. This is particularly relevant in the steel industry, where descaling is a routine part of production to ensure the quality of the final product.
• Bulk Processing: One of the significant advantages of tumble shot blasting machines is their ability to process large volumes of parts simultaneously. This bulk processing capability makes them highly cost-effective for industries that require high throughput and consistent quality. By reducing manual labour and increasing processing speed, these machines contribute to higher productivity and lower operational costs.

Tumblast Shot Blasting Machine Price

If you are in the market for a reliable and efficient shot-blasting solution, the Tumblast Shot Blasting Machine offered by Process & Systems is an excellent choice. This versatile machine is designed to handle various blasting requirements, ensuring a clean and smooth surface finish for different types of materials.

The price for a Tumblast Shot Blasting Machine from Process & Systems typically ranges between 4 to 7 lakhs INR. This range reflects the variation in models, capacities, and features available to meet specific industrial needs. Investing in a Tumblast Shot Blasting Machine within the price range offers several advantages. It enhances the quality of your products by providing a superior finish, improves operational efficiency, and reduces manual labour costs.

Tumblast Shot Blasting Machine in India

Process & System is the Best Manufacturer of Tumble Shot Blasting Machines in India. We are Manufacturers, Suppliers, and Exporters of airless shot blasting machines, portable shot blasting machines, tumblast shot blasting machines, shot blasting rooms, and spare parts of shot blasting machines in India and abroad at low prices for sale.

Tumble shotblasting machine specification

Tumblast machines are sturdy, rugged and proven across a wide variety of working conditions. They have been designed to carry out the multifarious jobs of cleaning and peening in a faster time and of a better quality than all other makes of the machine. The latest design of the blast wheel is incorporated, in order, also to keep the maintenance costs significantly low. The rubber conveyor belt is rugged and given long life. Hence the machine is most economical in operation.

Dust collector options are available, i.e. Fabric, Cartridge type, as per your choice. The machine is available with various additional optional features like an auto-mechanical loader, Program-logic Control system, Time Control, and Electronic Brake system for the blast wheel of your choice.

20” X 27” Tumble Blast Machines (2 Cu. Ft.). 

Capacity: Rubber Conveyor 150 kg

Engage with our robustly crafted shot blast machines to elevate production, enhance quality, and slash costs. By embracing swifter and superior shot blasting, you unlock expedited machining, power conservation, minimized tool expenditure, and reduction of rejection. The tumble blast machine, boasting an endless Rubber Conveyor Belt, ensures delicate rotation of the parts for shot blasting. Our machines stand as testaments to excellence globally.

27” X 36” Tumble Blast Machines (5 Cu. Ft.). 

Capacity: Rubber Conveyor 250 kg, Steel Conveyor 400 kg

This five cubic feet Shot blasting marvel stands as a paragon of efficiency, ideal for Cleaning, Forging, SG iron Casting, and priming surfaces for Railway and Power transmission Casting. Renowned spring manufacturers rely on it for Shot Peening, enhancing fatigue life for auto components like Coil Springs and Gears. Elevate your productivity with optional auto-loading equipment.

Super Tumble Blast Machines (7, 12, 28 Cu. Ft.).

7 Cu.Ft.

Capacity: 400 Kg Rubber Conveyor

12 Cu.Ft. 

Capacity: 600 Kg Steel Conveyor

28 Cu.Ft.

Capacity: 1500 Kg Steel Conveyor

Experience the pinnacle of efficiency and resilience with our tumblast machines, designed to amplify production, refine quality, and slash fettling costs. Choose between rubber or Steel Conveyor for your operational needs. Our machines, fortified with one-piece cast, hardened, and stress-relieved chain links, assure longevity and reliability.

Crafted to handle shot blasting for components like valve bodies, Cylinder heads, and tractor parts, our machines swiftly eliminate every trace of sand, scale, down to virgin metal. Witness an extended tool life, expedited machining, simplified inspection, and enhanced appearance. Embrace efficiency, conserve power, and reap swift returns on investment.

Tumblast Shot Blasting Machine Application

Tumblast shot blasting machines are a critical component in surface preparation and finishing processes across various industries. These machines are engineered to clean, strengthen, and polish metal parts, enhancing their durability and appearance. Their unique tumbling action and efficient blasting capabilities make them indispensable in manufacturing and maintenance operations.

1. Surface Cleaning and Preparation: Tumblast shot blasting machines excel in removing rust, scale, and other contaminants from metal surfaces. This preparation is essential for ensuring optimal adhesion of coatings, paints, and other treatments. Industries such as automotive, aerospace, and construction rely on these machines to prepare components before further processing.
2. Descaling and Deburring: The machines are highly effective in descaling and deburring metal parts. The tumbling action ensures that every part of the component is uniformly treated, which is crucial for parts used in high-precision environments. This application is particularly beneficial in the production of gears, castings, and other components where smooth edges and surfaces are critical.
3. Peening for Enhanced Durability: Shot peening, a process where the surface of a component is bombarded with small spherical media, is another vital application of tumblast machines. This process induces residual compressive stresses, which enhance the fatigue strength and lifespan of the parts. Industries like automotive and aerospace use shot peening to improve the durability of critical components such as springs, gears, pumps and turbine blades.
4. Cosmetic Finishing: Beyond functional improvements, tumblast shot blasting machines are also used for cosmetic finishing. They help achieve a consistent surface texture and appearance, which is important for consumer-facing products. Appliances, kitchenware, and various consumer goods benefit from this finishing process to enhance their market appeal.
5. Maintenance and RefurbishmentIn maintenance and refurbishment operations, tumblast machines play a crucial role in restoring the integrity of used parts. By removing accumulated contaminants and fatigue cracks, these machines help extend the service life of parts, making them viable for reuse. This application is particularly prevalent in heavy industries such as mining, oil and gas, and railways.

Advantages of Tumblast Shot Blasting Machines

Tumblast shot blasting machines have emerged as indispensable tools in various industries, revolutionizing surface preparation and finishing processes. From enhancing product quality to improving operational efficiency, these machines offer many benefits that streamline manufacturing operations.

1. Efficiency and Uniformity: The tumbling action of these machines ensures that all parts are uniformly treated, which is difficult to achieve with manual processes. This efficiency translates to faster processing times and higher throughput.
2. Versatility: Tumblast shot blasting machines can handle a wide range of part sizes and shapes, making them versatile for different applications. This adaptability is crucial for manufacturers dealing with varied product lines.
3. Cost-Effectiveness: By automating the blasting process, these machines reduce labour costs and increase productivity. Additionally, the ability to refurbish and reuse parts reduces the need for new materials, offering significant cost savings.
4. Environmentally Friendly: Many tumblast shot blasting machines are designed for recycling the blasting media, reducing waste, and reducing environmental impact. This feature aligns with modern sustainability practices in industrial operations.

Tumblast Shot Blasting Process

The tumblast shot blasting process operates on a simple yet effective principle. Components to be treated are loaded into the tumbling barrel of the machine. As the barrel rotates, the abrasive media, propelled by a blasting wheel, uniformly strikes the surface of the components, removing contaminants, scales, and imperfections. This continuous tumbling action ensures thorough coverage, even on complex shapes, while imparting the desired surface finish.

Salient Features of Tumblast Shot Blasting Machines

Tumblast shot blasting machines are important in various industries for surface cleaning, deburring, descaling, and strengthening metal components. Process & Systems is proud to present an in-depth exploration of the Tumblast shot blasting machine, detailing its key features.

1. Versatility: Tumblast shot blasting machines are highly versatile and can accommodate a wide range of workpiece shapes, sizes, and materials. From small components to large castings, these machines offer flexibility in processing various types of parts.
2. Efficiency: With high-speed rotation and continuous tumbling action, tumblast shot blasting machines deliver efficient and consistent surface preparation results. They minimize manual labour and reduce processing time, thereby enhancing productivity in manufacturing operations.
3. Uniform Surface Finish: The tumbling action of the barrel ensures uniform coverage of abrasive media on all surfaces of the workpiece. This results in a consistent surface finish across the entire batch of components, meeting stringent quality standards and specifications.
4. Dust Collection System: Modern tumblast shot blasting machines are equipped with efficient dust collection systems to capture and contain airborne particles generated during the blasting process. This not only ensures a cleaner working environment but also promotes worker safety and environmental compliance.
5. Low Maintenance: Designed for durability and reliability, tumblast shot blasting machines require minimal maintenance. Robust construction, high-quality components, and advanced engineering extend the machine's lifespan and reduce downtime.
6. Customization Options: Manufacturers offer customization options to tailor tumblast shot blasting machines according to specific application requirements. Adjustable parameters such as blast speed, media flow rate, and barrel rotation speed allow for precise control over the blasting process.

Tumble blaster for sale

We supply tumble shot blasting machines at affordable costs and of the highest quality in India and abroad. A tumble blast machine is used for continuous/batch work. We are India's leading tumble blast machine supplier in Indian cities such as Bangalore, Pune, Coimbatore, Chennai, Jodhpur, Delhi, etc. We offer Tumble shot blaster machine for sale abroad, such as in South Africa, etc