Welcome to Process & Systems, a leading airless spray painting machine manufacturer in India dedicated to providing top-quality painting solutions for various industries. Our state-of-the-art airless spray painting machines are designed to deliver exceptional performance, efficiency, and durability, ensuring a flawless finish for every project.
What is an Airless Spray Painting Machine?
An airless spray painting machine is a device used for applying paint, coatings, and other materials to surfaces using high pressure. Unlike traditional spray painting methods that use compressed air to atomize the paint, airless spray painting machines use a high-pressure pump to force the paint through a small nozzle, creating a fine spray. This method ensures a smooth, even coating with minimal overspray, making it ideal for large surface areas and projects that require a high-quality finish.
Why Choose Our Airless Spray Painting Machines?
At Process & Systems, we pride ourselves on offering innovative and reliable airless spray painting machines that meet the highest standards of quality and performance. Here’s why our machines stand out in the market:
- Superior Quality: Our airless spray painting machines are built with premium materials and advanced technology, ensuring long-lasting durability and consistent performance.
- Efficiency: Designed for maximum efficiency, our machines allow for faster painting with less overspray, reducing material wastage and saving time and money.
- Precision: Achieve a smooth, uniform finish with our airless spray painting machines, which provide precise control over paint flow and pressure.
- Versatility: Suitable for a wide range of applications, our machines can handle various types of paints and coatings, making them ideal for both residential and commercial projects.
- User-Friendly: Our machines are designed with ease of use in mind, featuring intuitive controls and ergonomic designs for comfortable operation.
Our Product Range of Airless Spray Painting Machine
We offer a diverse range of airless spray painting machines to cater to different needs and preferences. Explore our product lineup:
Portable Airless Spray Painters:
- Perfect for small to medium-sized projects.
- Lightweight and easy to transport.
- Ideal for DIY enthusiasts and professional painters.
Professional Airless Spray Painting Systems:
- Designed for large-scale commercial and industrial projects.
- High-capacity pumps for continuous operation.
- Suitable for heavy-duty use with a variety of coatings.
Electric Airless Spray Painters:
- Powered by efficient electric motors.
- Low maintenance and environmentally friendly.
- Suitable for indoor and outdoor use.
Gas-Powered Airless Spray Painters:
- Ideal for outdoor projects with no access to electricity.
- High mobility and powerful performance.
- Perfect for large construction sites and remote locations.
Cost of Airless Spray Painting Machine
The cost of airless spray painting machines from Process & Systems ranges between ₹80,000 to ₹1,50,000. This range reflects the variety of models available, each designed to cater to different needs and project scales:
- Entry-Level Models: Starting around ₹80,000. These models are ideal for small projects and DIY enthusiasts.
- Mid-Range Models: Priced between ₹1,00,000 and ₹1,20,000. Suitable for professional painters and medium-sized projects, offering better performance and durability.
- High-End Models: Can cost up to ₹1,50,000. These machines are designed for industrial and large-scale commercial use, providing superior performance, high capacity, and advanced features.
While the initial investment in an airless spray painting machine may be higher than traditional methods, the increased efficiency, superior finish quality, and reduced labor costs make it a cost-effective choice in the long run.
Industries Served
Airless spray painting machines are versatile tools used across a wide range of industries, including:
- Construction: For painting large surfaces such as walls, ceilings, and exteriors of buildings.
- Automotive: For applying paint and coatings to vehicles, ensuring a smooth and even finish.
- Manufacturing: For painting machinery, equipment, and parts with precision and efficiency.
- Marine: For applying protective coatings to ships, boats, and offshore structures to prevent corrosion.
- Furniture: For achieving a flawless finish on wooden and metal furniture.
- Railroad: For coating trains and rail components with durable, weather-resistant finishes.
Benefits of Using Airless Spray Painting Machines
These are the primary benefits that our clients get after choosing airless spray painting machines:
- Efficiency: Airless spray painting machines allow for faster application compared to traditional methods, covering large areas quickly and reducing labor costs.
- Quality Finish: The high-pressure spray ensures a smooth, even coat with no brush marks or bubbles, resulting in a professional-quality finish.
- Versatility: Suitable for a wide range of coatings, including latex, enamel, varnish, and more, making it ideal for various projects.
- Minimal Overspray: The precision of airless spray painting reduces overspray, minimizing waste and ensuring more paint ends up on the surface.
- Consistent Coverage: Provides uniform coverage, even on irregular surfaces and hard-to-reach areas, ensuring complete and thorough painting.
- Durability: Airless spray painting machines are built to handle heavy-duty use, making them a reliable choice for industrial applications.
Custom Solutions
We understand that every project has unique requirements. That’s why we offer custom solutions to meet your specific needs. Our team of experts will work closely with you to design and manufacture airless spray painting machines tailored to your exact specifications.
Quality Assurance
Quality is at the heart of everything we do. Our manufacturing process adheres to strict quality control measures to ensure that every machine meets our high standards. We use the latest technology and rigorous testing procedures to guarantee the reliability and performance of our products.
TIGER
LOW & MEDIUM DUTY AIRLESS SPRAY PAINTING EQUIPMENT
Features -:
The range is suitable for liquids of medium viscosities, primers, finish paints and paints of medium viscosity & particle size
- Pneumatically sensed Stall free Air Motor
- High Flow Rate
- Stainless Steel rust proof Hydraulic Body
- Easy Maintenance
- Ice Free Air Motors
- Light and Easy to handle
- Compliance to EC Norms
Technical Specification
| Type | 16.70 | 16.150 | 16.275 | 28.40 | 30.150 | 35.70 | 40.110 | 45.150 | 60.70 | 60.110 |
|---|---|---|---|---|---|---|---|---|---|---|
| Ratio* | 16:1 | 16:1 | 16:1 | 28:1 | 30:1 | 35:1 | 40:1 | 45:1 | 60:1 | 60:1 |
| Output Per Cycle | 70cc | 150cc | 275cc | 40cc | 150cc | 70cc | 110cc | 150cc | 70cc | 110cc |
| Air Motor Piston Φ | 80mm | 125mm | 160mm | 80mm | 160mm | 125mm | 160mm | 200mm | 160mm | 200mm |
| Stroke Length | 120mm | 120mm | 120mm | 120mm | 120mm | 120mm | 120mm | 120mm | 120mm | 120mm |
| Recommended Spray Volume@25 cycles per min | 1.75ltr | 3.75ltr | 6.87ltr | 1.00ltr | 3.75ltr | 1.75ltr | 2.75ltr | 3.75ltr | 1.75ltr | 2.75ltr |
| Air Inlet Pressure Max. | 8 bar | 8 bar | 8 bar | 6 bar | 8 bar | 6 bar | 8 bar | 6 bar | 6 bar | 6 bar |
| Output Pressure Max. | 128bar | 128bar | 128bar | 168bar | 240bar | 210bar | 320bar | 270bar | 360bar | 360bar |
| Air Consumption N ltr/min at 25cycles/min | 280 | 600 | 1100 | 200 | 1000 | 450 | 1000 | 1150 | 850 | 1150 |
RHINO
HEAVY DUTY AIRLESS SPRAY PAINTING EQUIPMENT
Features -:
The range is designed for tough working conditions and suitable for high viscosity, solventless, low solvent coating, semisolid coating, marine coating, etc.
- Pneumatically sensed stall free Air Motor
- High Flow Rate
- Stainless Steel rust proof Hydraulic Body
- Easy Maintenance
- Ice Free Air Motors
- Light and Easy to handle
- Compliance to EC Norms
Accessories -:
- Air-assited airless spary gun
- Air-assited manual spary gun am
- Ploe gun
Technical Specification
| Type | 28.550 | 30.350 | 35.275 | 45.350 | 50.210 | 55.275 |
|---|---|---|---|---|---|---|
| *Ratio | 28:1 | 30:1 | 35:1 | 45:1 | 50:1 | 55:1 |
| Output per Cycle | 550 cc | 350 cc | 275 cc | 350 cc | 210 cc | 275 cc |
| Air Motor Piston 0 | 300 mm | 250 mm | 250 mm | 300 mm | 250 mm | 300 mm |
| Stroke Length | 120 mm | 120 mm | 120 mm | 120 mm | 120 mm | 120 mm |
| Recommended Spray Volume @ 25 cycles per min | 13.75 ltr | 8.75 ltr. | 6.8 ltr. | 8.75 ltr. | 5.25 ltr. | 6.8 ltr. |
| Air Inlet Pressure Max. | 7 bar | 7 bar | 7 bar | 7 bar | 7 bar | 7 bar |
| Output Pressure Max. | 196 bar | 210 bar | 245 bar | 315 bar | 350 bar | 385 bar |
| Air Consumption N ltr/min at 25 cycles/min | 3400 | 2400 | 2100 | 3400 | 2100 | 2700 |
PORTABLE PRESSURE FEED POT
Suitable For Transferring Paint, Oils And Explosive Liquids.
Features -:
The range is suitable for liquids of medium viscosities, primers, finish paints and paints of medium viscosity & particle size
- Suitable for transferring paint,oils and explosive liquids.
- Suitable for single gun
- Stainless steel rust proof pot
- Clamping arrangement with PTFE Gasket to avoid jamming due to Two Component Paints
- Safety valve to evacuate excess pressure
- Bend outlet Tube in Nylon to use even last 20cc of paint
- Substitute for suction pot and gravity pot of the spray gun
Technical Specification
| Pot Capacity | 2 ltrs.Approx. |
|---|---|
| Max. Working Pressure | 4 Bar |
| Net Wt. | 3 Kg |
HIPPO
LOW PRESSURE PAINT TRANSFER PUMPS
The range is suitable for transferring paint materials, oils, explosive liquids, feed multiple spray guns and paint circulation systems.It is designed for high delivery upto 30 ltr/min.
Features -:
- Pneumatically sensed stall free Air Motor
- High Flow Rate
- Stainless Steel rust proof Hydraulic Body
- Ice Free Motors
- Light and easy Handle
- Easy maintenance
- Compact size
- Hard coating piston and cylinder
- Resistance to wear and tear
- Durable
- Easily replaceable
- Compliance to EC norms
Technical Specification
| Type | 1.170 | 3:400 | 3:900 | 5:900 |
|---|---|---|---|---|
| Ratio* | 1:1 | 3:1 | 3:1 | 5:1 |
| Output Per Cycle | 170cc | 400cc | 900cc | 900cc |
| Air Motor Piston Φ | – | 80mm | 125mm | 160mm |
| Stroke Length | – | 120mm | 120mm | 120mm |
| Recommended Spray Volume@25 cycles per min | 4.25ltr | 10ltr | 22.5ltr | 22.5ltr |
| Air Inlet Pressure Max. | 6 bar | 6 bar | 6 bar | 6 bar |
| Output Pressure Max. | 6 bar | 18 bar | 18 bar | 30 bar |
| Air Consumption N ltr/min at 25cycles/min | 30 | 215 | 520 | 850 |
CHEETAH
TWO COMPONENT HOT AIRLESS SPRAY PAINTING EQUIPMENT
The range is designed for tough working conditions and is suitable for two component high viscosity, solventless, low solvent coating, semisolid coating, marine coating, etc.
Features -:
- Pneumatically sensed Air Motor.
- High Flow Rate
- Stainless Steel rust proof Hydraulic Body
- Sophisticated automatic flow valve for remote control
- Electrical direct or oil jacketed heating.
- Easy to handle mounted on robust trolley
- Fixed I Variable mixing ratio
- Stainless steel rust proof potIce Free Air Motor
- Modular design to achieve various mixing ratios
- Online ratio monitoring
Optional -:
- PLC based monitoring system for mixing ratio, digital display and auto flush.
- High viscosity transfer pump with ram I drum press.
- Hydraulic drive motor for high flow rating at high pressure
Technical Specification
| Type | 2k-350 / 79X79 X 150 | 2k-350 / 110X110X110 | 2k-350/ 110 X 110X79 | 2k-350/ 110X110X58 |
|---|---|---|---|---|
| Mixing Ratio* | 1:1 | 2:1 | 3:1 | 4:1 |
| Transfer Ratio* | 70 :1 | 65 :1 | 70:1 | 75:1 |
| Output Per Cycle | 300 cc | 340 cc | 300 cc | 280 cc |
| Air Motor Piston Φ | 350 mm | 350 mm | 350 mm | 350 mm |
| Stroke Length | 120mm | 120mm | 120mm | 120mm |
| Recommended Spray Volume@25 cycles per min | 7.5 ltr. | 8.5 ltr. | 7.5 ltr. | 7.0 ltr. |
| Air Inlet Pressure Max. | 6 bar | 6 bar | 6 bar | 6 bar |
| Output Pressure Max. | 420 bar | 390 bar | 420 bar | 450 bar |
| Air Consumption N ltr/min | 6800 | 6800 | 6800 | 6800 |
PUMP
Applications :
- Accurate : Component metering by pump & precision metering valves.
- Reliable : Online mixing ratio assurance.
- Remote mixing manifold : Can be kept closer to spray gun for minimum mixed material in the system.
- Field proven pumps : High performance, easy to maintain pumps for material & flushing.
- Simple & Easy to use : User friendly operator interface
- Portable : Mounted on tyre wheel cart including solvent pump easy to move.
- Material usage reporting :
- Material Heating devices can be easily added.
TECHNICAL SPECIFICATION
| Features | Standard | Optional ( On Request) |
|---|---|---|
| Mix ratio range | Up to 10.0 : 1 in O.1 increment | - |
| Application | Airless / Air assisted Airless | - |
| Flow rate | Maximum 6.8 liters per minute | Higher flow rates |
| Maximum fluid pressure | 450 bar | - |
| Air pressure requirement | 4 -7 bar | - |
| Electrical power requirement | 240 V Ac 50 Hz Single Phase | Built – in generator (Operates without electric supply) |
| Material usage reporting | - | Reporting of component consumption accumulative + day consumption |
| Pot life monitoring | Pot life monitoring of mixed material | - |
| Pressure monitoring | - | Online system health checking by pressure monitoring |
| Level monitoring | - | Online container level monitoring based on material consumption |
| Communication | - | RS 232 communication port for printer/network/PC.Protocol Modbus |
| Operator interface | Hardware key for ratio setting | Touch screen graphical display with audio-visual alarm system |
Comprehensive Fault Generation & System Response
| Faults | Alarm | System Response |
|---|---|---|
| Off-mixing ratio (Standard) | Audio + Visual alarm with text message | Auto shut off |
| Pot life nearing to end (Standard) | Audio + Visual alarm with text message | - |
| Pot life end (Standard) | Audio + Visual alarm with text message | Auto shut off |
| Container nearing to empty(Optional) | Audio + Visual alarm with text message | - |
| Container empty (Optional) | Audio + Visual alarm with text message | Auto shut off |
| Surpass of set pressure limits(Optional) | Audio + Visual alarm with text message | Auto shut off |
| Other system faults &Interlocks | Audio + Visual alarm with text message | - |
Top Airless Spray Painting Machine Supplier in India
At Process & System we aim to supply various machines such as Airless Shot Blasting machine, Portable shot blasting machine, tumblast shot blasting machine, swing table type shot blasting machine or airless spray painting machine, paint spray booth and spare parts of shot blasting machines. As a leading airless spray painting machine supplier from Kolkata, India we supply the machines to different parts of India such as Jaipur, Coimbatore, Pune, Bangalore and also to various parts of the world such as South Africa, Dubai, etc.