Home Contact
Portable Abrasive Blaster
Vaccum Blaster
Blast Cleaning & Finishing System
Pressure Blaster
Super Blaster
Wet Blaster
Blast Room Facility
Abrasive Blast Media
Internal Pipe Cleaning Tool
Accessories
Special Machines
Lubrication Systems
Thermal Spray Systems
Airless Spray Painting Machine
Painting Equipments
Cleaning Equipments
Special Machines :

Swing Table Type Airless Shot Blasting Machine

SMOOTH COMPLEXION FOR YOUR METAL SURFACE

APPLICATIONS :

# Aesthetic Finishing of Die Castings of Aluminum, Zinc & Alloy Steels.
# Desanding & Descalling of Castings & Forgings.
# Shot Peening of heavily stressed components.
# Preparation of Surface for protective coating.
# Cleaning of Castings & Forgings.
# Removal of heat treated scales.

SPECIAL FEATURES :

These machines are sturdy. rugged and proven across a wide variety of working conditions. They have been designed to carry out the multifarious jobs of cleaning and peening in faster time and of a better quality than all other makes of teh machine. The latest design of blast wheel is incorporated, in order, also to keep the maintenance costs significantly low. The rubber conveyor belt is rugged and given long life. Hence the maching is most economical in operation.
Dust collector options are available i.e. Fabric, Cartridge type, as per your choice, The machine is available with various additional optional features like auto-mechanical loader, Program-logic Control system, Time Control, Electronic Brake system for blast wheel, sounPleaseer yoru choice.

Technical Specification Sheet of Airless Shot Blasting Machine-Hanger Type
Particulars PCSTF PCSTF PCSTF PCSTF
Size of Blast Wheel 2.5" X 2.5 9.5" X 2.5 9.5" X 2.5 9.5" X 2.5
No. of Blast Wheel One One One Two
Power of Blast Wheel 7.5 H.P. 15 H.P. 25 H.P. 20 H.P.
shots Flow Rate (Kg./Hour) 6500 9000 15000 12000
Shot Velocity (Mtr./Second) 40 - 50 65 - 75 65 - 75 65 -75
No. of Swing Table One One One One
Diameter of Swing Table 50 mm (30") 1200 mm (48) 1800 mm (72") 2440 mm (96)
Maximum Load on Table 350 Kg. 750 Kg. 2500 Kg. 4500 Kg.
Loading Height (mm) 1125 950 950 1200
Maximum Job Height (mm) 300 60 1000 1060
Type of Dust Collector Fabric Bag Fabric Bag Fabric Bag Fabric Bag
Dust Collector Capacity (CFM) 1200 2000 3000 4500
Shaking of Bags Manual Mechanical Mechanical Mechanical
Total H.P. Required 12 23 36 56
Dimensionof Machine with Dust Collector : Single Door Double Door Single Door Double Door Single Door Double Door Single Door Double Door
Length (mm) 2700 4050 4500 6350 6400 9400 10500 13500
Width (mm) 3450 3450 4300 4300 5900 5900 6500 6500
Height (mm) 4100 4100 4300 4300 5300 5300 5750 5750

Note : Above specifications are approximate and are subject to change without notice.

Hanger Type Airless Shot Blasting Machine
To Blast Clean Automatically Wide Variety fo Work Pieces

Process Control & Systems has a range of Airless Shot Blasting Machine Hanger Type with number of Blast Wheels varying according to the job size for the wide variety of work pieces for large production output in terms of surface treatment. The overhead conveyor carries the job in & out of the blast cabinet where numbers of blast wheel are located depending upon the type of the job for attaining homogeneous finish.
Major parts of the machine include blast wheel for giving high production output, over head conveyor for job conveying & the media recovery, consists of bucket elevator, screw conveyor, rotary screen separator etc. & dust conllector.

Brief Working :

The Job (s) is hanged on the hangers mounted on overhead conveyor or provided inside the cabinet. Blast wheel stations are located strategically on the Cabinet fires abrasives on the components. The components get shot blasted and finished homogeneously all around.

Wheel Assembly & Shot
Feeding Arrangement
Hanger and Mn Liners Fabric Bag Dust Collector

Technical Specification Sheet of Airless Shot Blasting Machine-Hanger Type

Description PCSH 120-120/3W 2-CL/PLC
Size of Blst Wheel 15.5" x 2.5"
No. of Blast Wheel 3
Power of Blast Wheel 15 H.P. x 3 Nos.
Flow Rate per Wheel per hour (Kgs.) 9000
Shot Velocity (Mtr./Second) 50 - 65
Load Carrying Capacity of Hanger & hand push pull trolly (Kgs.) 650
R.P.M. of Hanger 6
Turning Circle of Components : Dia (mm) x Height (mm) 1200 x 1200
Approx. Blasting cycle time per hanger (depending on job profile) 6
Dust Collector Capacity (cfm) 4000
Type of Dust Collector Filter Bag Type
Cleaning arrangement of Dust Bags Pulsejet Action
Filter Cloth Area (Sq. Mtr.) 60
compressed air requirement at 7 Kg./cm2 pressure (cfm) 24
Total power Requirement (HP) 64
Pit Requirement if any (mm) 9000
Approx. dimentions of Machine with Dust Collector Length x Width x Height 6200 x 6200 x 6000 mm
Note : Others models of hanger type machines for as per job envelop : PCSH-100-140/2W-2, PCSH-100-120/2W-2, PCSH-185-160/3W-2/PLC
Tunnel Type Airless Shot Blasting Machine
To descale mild steel plate & structural section prior to painting

Process Control & Systems has a range of Airless Shot Blasting Machine Tunnel Type with number of Blast Wheels varying according to the productionoutput required. This is the most used after & the most flourishing series for the long structural, channels, angles, plates, gratings, pipe etc. for large production output in terms of surface treatment.
The opening of the tunnel & numbers of blast wheels, depend upon the structure of the job for attaining homogeneous finish.
Major parts of the machine include blast wheel for giving high production output, roller conveyor for job conveying & the media recovery, consist of bucket elevator, screw conveyor, rotary screen separator etc. & pulse jet type dust collector.

Process Control & Systems Airless Shot Blasting Machine Tunnel Type has unearthed major applications in cleaning the long structures like angles, channels, neams & flat structures like plate, gratings etc. for getting the finish SA 2.5.

Brief Working :

The Blasting material is kept on the inward side of the roller conveyor. The components passes through inward tunnel and enter into the blasting chamber for blasting purpose. Blast wheel stations are located strategically on the Cabinet fires abrasives on the components. The components are shot blast finished homogeneously all around.The blasted material moves forward and enter into outlet tunnel. A blower constantly blow-off abrasive accumulated on the blasted material. The air washed and duly shot blasted components come out from the tunnel.

Essential Element :

1. Construction of Working Chamber : The heavy duty all welded cabinet is manufactured out of prime quality heavy duty steel plate and mounted on sturdy and rigid structural steel frame work. Manganese steel liners are fitted in direct and indirect blast zone of the cabinet (complete lining).

2. Blast Wheel Assembly : The rotor is made out of EN grade material duly hardened. The drive system of blast wheel (rotor) entails a set of self-lubricated and self-aligning pedestal bearings. The rotor is dynamically balanced.

3. Abrasive Circulation System for continous and trouble free operation.

4. Pulse Jet type Dust Collection System : Dust Collector is provided to suck the dust from blasting cabinet. The filter bags of dust collector are made out of a non-woven PTEE pleated bags for low dust emission level.

5. Roller Conveyor is provided at inlet and outlet of blasting cabinet driven by suitable variable AC drive.

Technical Specification Sheet of Airless Shot Blasting Machine-Hanger Type
Particulars Model - 4W Mode l- 6W Model - 8W Model - 10W
Size of Blast Wheel 5.5" x 2.5 5.5" x 2.5 5.5" x 2.5 5.5" x 2.5
No. of Blast Wheel 4 Nos. 6 Nos. 8 Nos. 10 Nos.
Power of Blast Wheel 15 H.P. 20 H.P. 20 H.P. 20 H.P.
Approx. Shots Flow Rate 10.8 Tones/Wheel/Hour 12 Tones/Wheel/Hour 12 Tones/Wheel/Hour 12 Tones/Wheel/Hour
Shot Velocity (Mtr./Sec) 50 - 65 50 - 65 50 - 65 50 - 65
Shots Consumption Approx 0.25/Wheel/HP/hr. Approx 0.25/Wheel/HP/hr. Approx 0.25/Wheel/HP/hr. Approx 0.25/Wheel/HP/hr.
Conveyor Speed (Variable) 0.5 - 3.0 Mtr./Min. 0.5 - 3.0 Mtr./Min. 0.5 - 3.0 Mtr./Min. 0.5 - 3.0 Mtr./Min.
Roller Pitch 900 mm 900 mm 900 mm 900 mm
No. of Roller Conveyor Drive 2 2 2 2
Initial Charge of Shots 3000 Kg. 4000 Kg. 5000 Kg. 6000 Kg.
Separator Rotary Screen Separator 1000 mm lip width Rotary Screen Separator 1000 mm lip width Rotary Screen Separator 1000 mm lip width Rotary Screen Separator 1000 mm lip width
Separation Principal Through air current Through air current Through air current Through air current
Descaling Effect SA 2.5 to SA 3 SA 2.5 to SA 3 SA 2.5 to SA 3 SA 2.5 to SA 3
Initial Rust Degree A - B A - B A - B A - B
Type of Dust Collector Pulse Jet type Pulse Jet type Pulse Jet type Pulse Jet type
CFM of Dust Collector 7500 10000 10000 10000
Shots Blown-off-Device Provided Provided Provided Provided

Note : We also design and manufacture machine as per your requirement.

TUM BLAST TYPE AIRLESS SHOT BLASTING MACHINE

APPLICATIONS :

# Aesthetic Finishing of Die Castings of Aluminum, Zinc & Alloy Steels.
# Desanding & Descalling of Castings & Forgings.
# Shot Peening of heavily stressed components.
# Preparation of Surface for protective coating.
# Cleaning of Castings & Forgings.
# Removal of heat treated scales.

SPECIAL FEATURES :

These machines are sturdy. rugged and proven across a wide variety of working conditions. They have been designed to carry out the multifarious jobs of cleaning and peening in faster time and of a better quality than all other makes of teh machine. The latest design of blast wheel is incorporated, in order, also to keep the maintenance costs significantly low. The rubber conveyor belt is rugged and given long life. Hence the maching is most economical in operation.
Dust collector options are available i.e. Fabric, Cartridge type, as per your choice, The machine is available with various additional optional features like auto-mechanical loader, Program-logic Control system, Time Control, Electronic Brake system for blast wheel, sounPleaseer yoru choice.

TECHNICAL SPECIFICATION FOR P.C.S. AIRLESS SHOT BLASTING MACHINE TUMBLAST TYPE
Particulars CATF 20" X 27 CATF 27" X 36
Tumbler (Basket) size 0" x 27 7" x 36
Size of Wheel (dia x width) 300 mm x 63 mm 381 mm x 63 mm
No. of Wheel One One
Work Load Capacity    
Volume (Cubic Feet) 2 5
Weight (Kgs.) 140 350
H.P. of Blast Wheel 7.5 15
Shots Flow Rate (kg./hr.) 6500 12000
Type of Dust Collector Fabric Bag Fabric Bag
Dust Collector Capacity 1200 cfm 2000 cfm
Shaking of Bags Manual Mechanical
Total Power Consumption 12.5HP 24HP
dimension of Machine    
Length 1360mm 1600mm
Width 1500mm 1900mm
Height 4050mm 4600mm
Dimension of Dust Collector :
Length 1200mm 1450mm
Width 970mm 1310mm
Height 2460mm 3700mm
Floor Space Required
For Machine with Dust Collector :
   
Length 2950mm 3400mm
Width 3100mm 3000mm

Note : Above specifications are approximate and are subject to change without notice.